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Product Overview

The ScaleMate® is designed to integrate scale and labeling systems with the overwrapping process. 

For more information on the ScaleMate® options, visit: www.heatsealco.com/scalemate

Features
  • Standard 115V Power Supply
  • Solid State Controlled Film Cut Off Rod
  • Thermostatically controlled 6” by 15” Hot Plate with Non-stick Replaceable Cover
  • All Stainless Steel Construction
  • Fully Welded Wrapper Frame
  • Adjustable, Oversized Stainless Steel Foot Pads for Easy Leveling on Uneven Floors
  • Stretch Film - 18” Maximum Width
  • Easy to Use Film Selector Feature
  • Adjustable Film Tension
  • Models and Accessories to Fit Any Scale

Machine Specs & Options

Overall Dimensions: 26” D, 23” W, 37” H (66 D, 58 W, 94 H cm)
Working Height: 37” (94cm)
Power Requirement: 115 Volt, 6.5 Amp, 60 Cycles
Wattage: 725 Watts
Weight: 65 lbs. (30 kg)

For more information on the ScaleMate® options, visit: www.heatsealco.com/scalemate

Options
  • 8” x 15” Hot Plate
  • REINFORCED All Stainless Steel Wing, Right Side 14” x 22” (R-6137048)
  • REINFORCED All Stainless Steel Wing, Left Side 14” x 22” (L-6137049)
  • All Stainless Steel Wing w/ Hood, 14” x 34” (R-6430001/L-6430016)
  • REINFORCED Center Mounted All Purpose Shelf, 16.5" x 24.25"
  • Printer Shelf Assembly
  • Label Dispenser Stand with PS-20 Label Dispenser ico_question
  • 12 Hour Timer ico_question
  • 220 Volt Power Supply

Replacement Parts

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Image Part # Description
#5901011 6" x 15" Non-stick Replaceable Cover
#6101020 6" x 15" Hot Plate Assembly Kit, 110V with Thermostat, Element, HD Plate, Wires & Non-stick Replaceable Cover
#1872008 15Amp Toggle Switch, 125V
#6108000 Rectangular Red Pilot Light 125V (Replaces old # 1836002)
#6108003 Fuse Holder, ¼ Quick Disc., HKP-HH (Replaces old # 1821013)
#1818001 Circuit Control Board
#6305018 Bearing Block Set, Table/Floor Model
#1881002 B200 Thermostat
#1821034 1 Amp MDA Fuse Slo-Blo
#6110023 White 3" Core Adapter Set
#1824018 20 ¾" Lg Cut-Off Rod (For SM1)
#3005004 Film Core Axle 5/8" x 21 15/16" Long
#6110040 Seal Plate Wire Harness Kit (3 Wires)

General Questions

What is the standard voltage for wrapping machines?


  • 110V (220V is available.)

Film for Overwrappers


Film for Stretch Film Overwrappers
PVC stretch film for wrapping meat and produce, its chemical characteristics provide barriers to protect the product.
Stretch film for pallet wrap is Polyethylene and not to be used on wrappers.

Film Sizing

Table Top    Floor Model
625A: 18"    104A: 20"
625A Mini: 12"    107A: 19"
600A: 20"    112A: 20"
500A: 20"    102A: 19"
500A Mini: 13"    SM-1: 19"

 


How to properly overwrap packages


USE CAUTION WHEN WRAPPING PACKAGES AS THE CUT-OFF ROD AND PLATE ARE HOT TO THE TOUCH

  1. Place package to be wrapped in the center of the package rest. Using both hands, grasp film at outer edges and with an even, steady, outward motion pull toward yourself enough film to fit over and around the entire package to be wrapped.
  2. Place film over package and tuck under around 2 inches of film along the edge farthest from you. As you tuck the film, begin to pull the package towards you. At this time the package will be enclosed within the film. Please note that when you pull the film towards you that the proper film tension and most of the wrinkles have been removed before sealing package.
  3. Hold turned under film in place and using both hands, place the package on the hot plate to make the first seal. During this step the cut-off rod automatically softens the film so that it will separate from the film roll.
  4. Lift the wrapped package and tuck under the excess film on the sides of the package to make a tight package and then run across the hot plate to make the final seal. Note that the unused film from the roll should be resting on the cut-off rod waiting for the operator to wrap the next package.

View our YouTube video on the setup and operation: http://youtu.be/0eB1YFhg5Eo

 


Energy Saving with 12 Hour Timer


  • The twelve hour timer automatically turns the wrapper off (anywhere from one to twelve hours) after being set.
  • The twelve hour timers help to increase the life of the Heating Elements and other electrical components and conserve energy.
  • The timer itself consumes no additional energy.
  • The twelve hour time replaces the “ON/OFF” switch.

Operating & Service Manuals for Overwrappers

Troubleshooting

Hot plate is smoking


That is excess protective coating on the heating element burning off and should last no more than 10 or 15 minutes.


Hot plate works, but hot rod doesn't


A standard 110V Neon circuit tester can be used for testing.

Hot Rod, Circuit Board and Fuse Holder work together. Hot Plate, Thermostat and Element work together. Hot Plate and Hot Rod are independent of each other.

1) Check the fuse - With the power OFF, disconnect red wire from Terminal 1 and secure it out of the way without touching any metal. With power ON, test across Terminals 3 and 4. If tester does not light, replace fuse.
2) Check the circuit board - With the power OFF, disconnect red wire from Terminal 1 and secure it out of the way without touching any metal. With power ON, test across Terminals 1 and 2. If tester does not light, replace circuit board.
3) Test the Hot rod - With the power OFF, disconnect red wire from Terminal 1 and secure it out of the way without touching any metal. With power ON, test between Terminal 1 and end of disconnected wire. if tester does not light, replace the hot rod.

WHEN REPLACING THE HOT ROD OR CIRCUIT BOARD IT IS RECOMMENDED TO REPLACE BOTH SINCE THEY WORK HAND IN HAND WITH EACH OTHER.

 


Hot rod is not hot enough, or too hot


♦ This unit should NOT be operated if rod temperature exceeds 300 degrees fahrenheit.  If smoke or fumes are detected, discontinue use. ♦

A standard 110V Neon circuit tester can be used for testing.

1) Check the circuit board - With the power OFF, disconnect red wire from Terminal 1 and secure it out of the way without touching any metal. If potentiometer has been adjusted the rod will no longer work correctly. With power ON, test across Terminals 1 and 2. If tester does not light, replace circuit board.
2) Test the Hot rod - With the power OFF, disconnect red wire from Terminal 1 and secure it out of the way without touching any metal. With power ON, test between Terminal 1 and end of disconnected wire. if tester does not light, replace the hot rod.

 


Hot rod is cold


A standard 110V Neon circuit tester can be used for testing.

  1. Check the fuse - With the power OFF, disconnect red wire from Terminal 1 and secure it out of the way without touching any metal. With power ON, test across Terminals 3 and 4. If tester does not light, replace fuse.
  2. Check the circuit board - With the power OFF, disconnect red wire from Terminal 1 and secure it out of the way without touching any metal. With power ON, test across Terminals 1 and 2. If tester does not light, replace circuit board.
  3. Test the Hot rod - With the power OFF, disconnect red wire from Terminal 1 and secure it out of the way without touching any metal. With power ON, test between Terminal 1 and end of disconnected wire. if tester does not light, replace the hot rod.

Machine doesn't turn on


  • Check for loose wires.

Hot plate is cold


Check element then thermostat.

Replace hot plate heating element, if necessary.


Timer will not set for short amounts of time


You must turn knob on the timer past 2 and set back to desired time.

 


Electrical Service Information


Instructions for diagnosing cut off rod, circuit board and fuse issues.  Electrical Service information for table top overwrappers, including part information and electrical testing procedures.

 


Maintenance

Which heating element do I use?


  • The element 6110-016 fits the 6" by 15", 8" by 15" and 9" by 12" hot plates.
  • The 6" by 9" hot plate uses 6504-022 element.

Changing the Non-stick Replaceable Cover


  • The Non-stick Replaceable Cover is not attached.
  • When the unit is cooled down, just pull the cover off.